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This report describes a series of experiments using Hexcel(TM) to limit the impact force in lateral abdominal impacts. Two hundred fourteen (214) anesthetized New Zealand White rabbits were impacted at 5 to 15 m/s using a pneumatic impactor. Injury responses from tests with a force-limiting impact interface (94 tests) were compared with the responses from tests with a rigid impact interface (120 tests) having the same level of lateral abdominal compression. The Hexcel had a length of 3 inches, the same diameter as the rigid impactor, and crushed at a constant force (pressure level of 232 kPa (33 psi)) once deformation was initiated. The results of these tests showed that the probability of serious abdominal injury did not change significantly with the Hexcel, even though peak pressures were reduced to as little as one third of their previous values.

In the present investigation a tractor wheel runover accident was simulated to obtain biomechanical information relating to mechanism of injury. Twelve cadaver porcine specimens were runover with the right front wheel of a tractor. Specimens were placed on a six-axis force plate and thorax contours were recorded temporally. Results indicated up to 68% compression of the chest occurred during the runover event. The shear force in the direction of travel was a significant factor in the type of fractures that occurred to the rib cage. Pathology determined from x-ray revealed multiple fractures per rib in the area directly below the path of the tire. Autopsy evaluation revealed soft tissue contusion on the left side in the area of wheel path. There was often extra blood in the pericardial space and examination of the brain showed petechial hemorrhaging subdurally.

The crash modes that occur each day on streets and highways have not changed dramatically over the past 50 years. The need to better understand those crash modes and their relation to rapidly emerging, tailorable restraint systems has intensified recently. The algorithms necessary for predicting a deployment event are based on an approach of coupling the occupant kinematics in a crash to the sensing technology that will activate the restraint system. This paper describes methods of computer modeling, occupant sensing and vehicle crash dynamics to define a crash sensing system that reacts to a complex set of input conditions to invoke an effective restraint response.

Engineering efforts directed at better occupant safety require a thorough understanding of available epidemiologic data. Epidemiologic studies using clinical as well as accident information facilitates the prioritization of biomechanics research so that controlled laboratory experimentation and/or analytical models can be advanced. This information has also value in dictating levels and types of injury that are critical to the development of anthropomorphic test devices used in crash environments. In this paper, motor vehicle accident related (excluding pedestrians, bicyclists, and motorcyclists) epidemiologic data were obtained from clinical and computerized accident (National Accident Sampling System-NASS) files. Clinical data were gathered from patients admitted to the Medical College of Wisconsin Affiliated Hospitals, and fatalities occurring in Milwaukee County, State of Wisconsin. NASS database with specific focus on spinal injuries of motor vehicle occupants was also used.

In this study, three-dimensional nonlinear finite element models of age-specific one year old, three year old, and six year old pediatric human cervical spine (C4-C5-C6) structures were developed. Their biomechanical responses were compared with the adult human cervical spine behavior under different loadings and at all load levels. The adult human cervical spine model was constructed from close-up computed tomography sections in the axial and sagittal planes, and sequential anatomic cryomicrotome sections. The adult model was validated with experimental moment-rotation data under flexion-extension and compression by correlating bilateral strains in the vertebral body and the lateral masses, and the force-deflection responses with experiments conducted in our laboratory. The adult model was modified to create one, three and six year old pediatric spines by incorporating the local geometrical and material characteristics of the developmental anatomy.

This study was conducted to collect data and gain insights relative to the mechanisms and factors involved in hip injuries during frontal crashes and to study the tolerance of hip injuries from this type of loading. Unembalmed human cadavers were seated on a standard automotive seat (reinforced) and subjected to knee impact test to each lower extremity. Varying combinations of flexion and adduction/abduction were used for initial alignment conditions and pre-positioning. Accelerometers were fixed to the iliac wings and twelfth thoracic vertebral spinous process. A 23.4-kg padded pendulum impacted the knee at velocities ranging from 4.3 to 7.6 m/s. The impacting direction was along the anteroposterior axis, i.e., the global X-axis, in the body-fixed coordinate system. A load cell on the front of the pendulum recorded the impact force. Peak impact forces ranged from 2,450 to 10,950 N. The rate of loading ranged from 123 to 7,664 N/msec. The impulse values ranged from 12.4 to 31.9 Nsec.

This study evaluated the response of restrained post-mortem human subjects (PMHS) in 40 km/h frontal sled tests. Eight male PMHS were restrained on a rigid planar seat by a custom 3-point shoulder and lap belt. A video motion tracking system measured three-dimensional trajectories of multiple skeletal sites on the torso allowing quantification of ribcage deformation. Anterior and superior displacement of the lower ribcage may have contributed to sternal fractures occurring early in the event, at displacement levels below those typically considered injurious, suggesting that fracture risk is not fully described by traditional definitions of chest deformation. The methodology presented here produced novel kinematic data that will be useful in developing biofidelic human models.

Recent epidemiology studies have reported increase in lumbar spine injuries in frontal crashes. Whole human body finite element models (FEHBM) are frequently used to delineate mechanisms of such injuries. However, the accuracy of these models in mimicking the response of human spine relies on the characterization data of the spine model. The current study set out to generate characterization data that can be input to FEHBM lumbar spine, to obtain biofidelic responses from the models. Twenty-five lumbar functional spinal units were tested under compressive loading. A hydraulic testing machine was used to load the superior ends of the specimens. A 75N load was placed on the superior PMMA to remove the laxity in the joint and mimic the physiological load. There were three loading sequences, namely, preconditioning, 0.5 m/s (non-injurious) and 1.0 m/s (failure). Forces and displacements were collected using six-axis load cell and VICON targets.

Lower extremity injuries caused by floor plate impacts through the axis of the lower leg are a major source of injury and disability for civilian and military vehicle occupants. A collection of PMHS pendulum impacts was revisited to obtain data for paired booted/unbooted test on the same leg. Five sets of paired pendulum impacts (10 experiments in total) were found using four lower legs from two PMHS. The PMHS size and age was representative of an average young adult male. In these tests, a PMHS leg was impacted by a 3.4 or 5.8 kg pendulum with an initial velocity of 5, 7, or 10 m/s (42-288 J). A matching LS-DYNA finite element model was developed to replicate the experiments and provide additional energy, strain, and stress data. Simulation results matched the PMHS data using peak values and CORA curve correlations. Experimental forces ranged between 1.9 and 12.1 kN experimentally and 2.0 and 11.7 kN in simulation.

Cervical spine injuries can occur in military scenarios from events such as underbody blast events. Such scenarios impart inferior-to-superior loads to the spine. The objective of this study is to develop human injury risk curves (IRCs) under this loading mode using Post Mortem Human Surrogates (PMHS). Twenty-five PMHS head-neck complexes were obtained, screened for pre-existing trauma, bone densities were determined, pre-tests radiological images were taken, fixed in polymethylmethacrylate at the T2-T3 level, a load cell was attached to the distal end of the preparation, positioned end on custom vertical accelerator device based on the military-seating posture, donned with a combat helmet, and impacted at the base. Posttest images were obtained, and gross dissection was done to confirm injuries to all specimens. Axial and resultant forces at the cervico-thoracic joint was used to develop the IRCs using survival analysis.

The objective of the study was to determine the thorax and abdomen deflection-time corridors in oblique side impacts. Data were analyzed from Post Mortem Human Surrogate (PMHS) sled tests, certain aspects of which were previously published. A modular and scalable anthropometry-specific segmented load-wall system was fixed to the platform of the sled. Region-specific forces were recorded from load cells attached to the load-wall plates. The thorax and abdomen regions were instrumented with chestbands, and deflection contours were obtained. Biomechanical responses were processed using the impulse-momentum normalization method and scaled to the mid-size male mass, 76-kg. The individual effective masses of the thorax and abdomen were used to determine the scale factors in each sled test, thus using the response from each experiment. The maximum deflections and their times of attainments were obtained, and mean and plus minus one standard deviation corridors were derived.

During certain events such as underbody blasts due to improvised explosive devices, occupants in military vehicles are exposed to inferior-to-superior loading from the pelvis. Injuries to the pelvis-sacrum-lumbar spine complex have been reported from these events. The mechanism of load transmission and potential variables defining the migration of injuries between pelvis and or spinal structures are not defined. This study applied inferior-to-superior impacts to the tuberosities of the ischium of supine-positioned five post mortem human subjects (PMHS) using different acceleration profiles, defined using shape, magnitude and duration parameters. Seventeen tests were conducted. Overlay temporal plots were presented for normalized (impulse momentum approach) forces and accelerations of the sacrum and spine.

A series of twenty-nine tests was completed by conducting static deployment of side airbag systems to an out-of-position Hybrid III three-year-old dummy. Mock-ups (bucks) of vehicle occupant compartments were constructed. The dummy was placed in one of four possible positions for both door- and seat-mounted side airbag systems. When data from each type of position test were combined for the various injury parameters it was noted that the head injury criteria (HIC) were maximized for head and neck tests, and the chest injury parameters were maximized for the chest tests. For the neck injury parameters, however, all of the test positions produced high values for at least one of the parameters. The study concluded the following. Static out-of- position child dummy side airbag testing is one possible method to evaluate the potential for injury for worst-case scenarios. The outcome of these tests are sensitive to preposition and various measurements should be made to reproduce the tests.

Because of the need to evaluate anthropomorphic test device (ATD) biofidelity under high-head angular accelerations, the purpose of the present investigation was to develop appropriate instrumentation for intact post mortem human subject (PMHS) testing, validate the instrumentation, and obtain information to characterize the response of the head-neck complex under this loading scenario. A series of rigid-arm pendulum, inertially loaded ATD tests was conducted. Head and neck ATD hydraulic piston chin pull tests were conducted. Subsequently, a series of PMHS tests was conducted to derive the response of the human head-neck under high-rate chin loading. Finally, Hybrid III and THOR-NT ATD head-neck systems were evaluated under the same scenario as the PMHS. A parametric analysis for center of gravity (CG) location and accelerometer orientation determined that even small errors (± 3 mm or 2 degrees), produced errors in the force and moment calculations by as much as 17%.

The objective of this study was to investigate potential for traumatic brain injuries (TBI) using a newly developed, geometrically detailed, finite element head model (FEHM) within the concept of a simulated injury monitor (SIMon). The new FEHM is comprised of several parts: cerebrum, cerebellum, falx, tentorium, combined pia-arachnoid complex (PAC) with cerebro-spinal fluid (CSF), ventricles, brainstem, and parasagittal blood vessels. The model's topology was derived from human computer tomography (CT) scans and then uniformly scaled such that the mass of the brain represents the mass of a 50th percentile male's brain (1.5 kg) with the total head mass of 4.5 kg. The topology of the model was then compared to the preliminary data on the average topology derived from Procrustes shape analysis of 59 individuals. Material properties of the various parts were assigned based on the latest experimental data.

Injury to the far side occupant has been demonstrated as a significant portion of the total trauma in side impacts. The objective of the study was to determine the response of PMHS in far side impact configurations, with and without generic countermeasures, and compare responses to the WorldSID and THOR dummies. A far side impact buck was designed for a sled test system that included a center console and three-point belt system. The buck allowed for additional options of generic countermeasures including shoulder or thorax plates or an inboard shoulder belt. The entire buck could be mounted on the sled in either a 90-degree (3-o'clock PDOF) or a 60-degree (2-o'clock PDOF) orientation. A total of 18 tests on six PMHS were done to characterize the far side impact environment at both low (11 km/h) and high (30 km/h) velocities. WorldSID and THOR-NT tests were completed in the same configurations to conduct matched-pair comparisons.

It is well known that rotational loading is responsible for a spectrum of diffuse brain injuries spanning from concussion to diffuse axonal trauma. Many experimental studies have been performed to understand the pathological and biomechanical factors associated with diffuse brain injuries. Finite element models have also been developed to correlate experimental findings with intrinsic variables such as strain. However, a paucity of studies exists examining the combined role of the strain-time parameter. Consequently, using the principles of finite element analysis, the present study introduced the concept of sustained maximum principal strain (SMPS) criterion and explored its potential applicability to diffuse brain injury. An algorithm was developed to determine if the principal strain in a finite element of the brain exceeded a specified magnitude over a specific time interval.

The objective of this study was to determine region-specific deflection responses of the WorldSID and ES2-re devices under pure lateral and oblique side impact loading. A modular, anthropometry-specific load wall was used. It consisted of the Shoulder, Thorax, Abdomen, superior Pelvis, and inferior Pelvis plates, termed the STAPP load wall design. The two devices were positioned upright on the platform of a bench seat, and sled tests were conducted at 3.4, 6.7, and 7.5 m/s. Two chestbands were used on each dummy at the thoracic and abdominal regions. Internal sensors were also used. Effective peak deflections were obtained from the chestband contours. Based on the preselected lateral-most point/location on the pretest contour, “internal sensor-type” peak deflections were also obtained using chestband contours. In addition, peak deflection data were obtained from internal sensor records.

The objective of the present study was to determine the thorax and abdomen deflections sustained by post mortem human surrogate (PMHS) in oblique side impact sled tests and compare the responses and injuries with pure lateral tests. Oblique impact tests were conducted using modular and non-modular load-wall designs, with the former capable of accommodating varying anthropometry. Tests were conducted at 6.7 m/s velocity. Deflection responses from chestbands were analyzed from 15 PMHS tests: five each from modular load-wall oblique, non-modular load-wall oblique and non-modular load-wall pure lateral impacts. The thorax and abdomen peak deflections were greater in non-modular load-wall oblique than pure lateral tests. Peak abdomen deflections were statistically significantly different while the upper thorax deflections demonstrated a trend towards significance.

The objective of the present exploratory study is to understand occupant responses in oblique and side-facing seats in the aviation environment, which are increasingly installed in modern aircrafts. Sled tests were conducted using intact Post Mortem Human Surrogates (PMHS) seated in custom seats approximating standard aircraft geometry. End conditions were selected to represent candidate aviation seat and restraint configurations. Three-dimensional head center-of-gravity linear accelerations, head angular velocities, and linear accelerations of the T1, T6, and T12 spinous processes, and sacrum were obtained. Three-dimensional kinematics relative to the seat were obtained from retroreflective targets attached to the head, T1, T6, T12, and sacrum. All specimens sustained spinal injuries, although variations existed by vertebral level.